Posts Tagged ‘Food Processing’

Industrial Air Purification for Food Quality Control

In air purification for quality control and food testing laboratories, safety and effectiveness go hand in hand. A sealed, sterile environment requires air purification that scrubs the air completely, without producing harmful compounds like ozone. Airocide is that air purification solution – easy to install anywhere and designed to be effective at any scale, without producing ozone or using potentially toxic chemicals like hydrogen peroxide. With a technology developed by NASA for use on the space station, Airocide was born in a sealed environment where air quality was critical. When air quality is on the line in your food testing and quality control environments, Airocide is the solution you can rely on.

Stop Airborne Contaminants in Food Testing

The human nose and tongue can detect impurities in amounts that reach the parts per billions or trillions, depending on the molecule – and when it comes to mold, bacteria, and viruses in your quality testing environments, you have equipment that’s even more sensitive than that. You don’t want a single molecule to disrupt your quality control process or compromise your products. In sealed labs for testing or research and development, sterile production lines, and in all of your equipment, the air is the key barrier between your products and contamination.

Airocide Works Differently

An Airocide unit processes the air differently than a filter alone, working independently of high efficiency filtration systems and HVAC filters to create clean air in rooms of any size. Air that enters your Airocide unit is subjected to photocatalytic oxidation, or PCO, a process that produces no emissions:

  • Air that enters the unit passes over a catalyst bed, which is activated by a set of PCO lamps.
    Unwanted organic molecules, including viruses, spoilage bacteria, mold, and airborne VOCs (volatile organic compounds) react with the catalyst bed and are destroyed – deactivated and reduced to trace elements of carbon dioxide and water vapor.
  • Clean air exits the unit and circulates throughout your facility. No ozone or other emissions are produced.
  • Some Airocide units contain convenient dust-preventing prefilters, but they all feature safe, effective, zero-emission PCO technology.

The airborne molecules that can cause contamination are gone – and your air is still safe for employees to breathe freely.

The Right Purification for Quality Control

Additionally, your Airocide system can be scaled to provide this same protection everywhere. We have a variety of units designed for handling high volumes of air on production lines and warehouses, or for back offices and areas like meeting rooms. And, with the help of one of our air purification experts, you can have a system designed to fit your facility – from testing labs and clean rooms all the way to production, storage, and shipping. Protect your food quality, reduce the risk of contamination, and even help your employees breathe easier. Airocide air purification makes it simple. Contact us today to learn more, or to get started with a free facility quote.

Air Filtration VS. PCO in Food Production

Airborne contaminants come in all shapes and sizes, from fluffy flakes of dust to microscopic spoilage bacteria. Keeping these threats off of your production line is a top priority in any food production facility, whether you’re bottling, baking, fermenting, frying, or packaging food products of any variety. When it comes to air purification in your food production facility, there’s the minimum standard of filtration, and then there’s a technology that provides true protection and peace of mind. Discover what makes photocatalytic oxidation, or PCO, the air purification of choice for brewers, bakers, processors, and packers who want to reduce losses and risk from spoilage bacteria and much more.

Air Filtration VS PCO, What’s the Difference?

An air filter is similar to any other kind of filter. Whether it’s a basic carbon filter or a true HEPA filter, airborne particles enter the filter, and – depending on the size – they are caught and disposed of later when the filter is replaced. The difference between this and PCO, is that when an unwanted organic molecule enters the chamber of a PCO air purifier, it is destabilized and destroyed – not caught for disposal.

What Does PCO Do?

Where air filtration catches organic particles, PCO deactivates them. That means that irritants like pollen, or more serious airborne biological threats like spoilage bacteria and infectious viruses are eliminated or made harmless. Our own air purifiers, the Airocide family of air sanitation units, use proprietary lamps and a TiO2 catalyst bed to initiate the reaction in a sealed chamber inside the unit. When unwanted particles enter the chamber, they react with the active catalyst and are reduced to trace elements of carbon dioxide and water vapor.

PCO in Addition to Air Filtration for Food Production

These two air purification methods are not mutually exclusive. Where air filtration can mitigate particulate like dust via your HVAC system, a PCO air purifier can deactivate organic particles small enough to pass through the filter, and those that are carried into the air in the room by workers. Some Airocide PCO air purifiers even have integrated particulate filters to keep the sealed reaction chamber inside working in top order. This eliminates the need to replace the reactor catalyst or open the unit for dusting. Even better, Airocide units produce no harmful emissions; no ozone, no peroxides, only pure air circulates out of your purifier.

Air Purification for Any Facility

One of the biggest benefits of PCO is also volume – we can configure a system that will keep the air in your food production spaces clean, no matter the size. Reduce the threats of spoilage and contamination, and provide peace of mind to consumers and employees – from production, to storage, to transportation, to your offices and more. That’s the benefit of PCO in food production. To learn more about PCO, and to get a free quote for your facility, reach out to our air purification experts today and discover Airocide.

Commercial Air Sanitation with Airocide

Mold, ethylene gas, bacteria and other airborne threats work 24/7 to destroy your produce. The best way to combat them is commercial air sanitation with Airocide. Our Airocide system works 24/7 to eliminate airborne threats, enhance food safety and optimize your product’s shelf life.

Enhance Food Safety

Bacteria and mold are extremely harmful to your produce and your consumers, so it’s important to remove ethylene gas and all airborne threats. You can achieve this through our powerful commercial air sanitation. Our Technology Developed for NASA yields more than 99.99% pure air in your commercial cold storage and food processing facilities.

Airocide is a highly effective and efficient air treatment system. It kills the microorganism and completely mineralizes them to carbon dioxide and water vapor. Your threats are destroyed and your food safety is enhanced. Our customers trust us to enhance their food safety. We pride ourselves in the support our Airocide commercial air sanitation gives to their business.

Scott Dennis, VP of Business Development at Albert’s Organics, stated, “We believe it is the finest Food Safety Sanitation system using the most state-of-the-art technology.”

Optimize Shelf Life

Ethylene gas is a damaging threat to cold storage facilities. It causes rapid ripening and ultimately causes premature spoilage to your stored products. It is odorless, invisible and hard to detect. However, commercial air sanitation with Airocide can keep ethylene gas from costing you thousands in damage and loss.

Our Airocide products operate around the clock to provide purified air without ethylene gas or other harmful chemicals, gases or emissions. Eliminating ethylene gas with commercial air sanitation with Airocide is the safest, no ozone solution to optimize and extend your product’s shelf life.

Whole Foods’ Operations Manager implemented our Airocide system. As a result, he noted, “I installed the Airocide units in our cold rooms and office areas. I am impressed with the Airocide performance and have several businesses in the area who have visited our facility to take a look at the Airocide technology. The benefits I noticed were the difference in the odors and how their products last longer.”

A Pure, Powerful Air Sanitation Solution

Big problems need strong solutions, and commercial air sanitation with Airocide is a powerful problem solver. Through the purified air delivered by our Airocide air purification system, your products will have a vibrancy and your business will thrive.

We have helped thousands of customers implement commercial air sanitation with Airocide air purification units. Overall, with thousands of units in operation, our technology continues to enhance food safety, optimize shelf life and put produce providers as ease. Let us do the same for you! Contact us for a free facility proposal with no obligation.

Cold Storage Without Ethylene Gas

There are several unseen airborne threats to your commercial products, and ethylene gas is one of the most severe. Colorless, odorless and devastating to cold storage products, ethylene gas is a time warping enemy. So, how can you provide quality cold storage without ethylene gas? An Airocide commercial air purification system.

Cold, Hard Facts

Indeed, by utilizing Technology Developed for NASA, Airocide’s ethylene gas scrubbers eliminate airborne mold, fungus and bacteria to yield more than 99.99% pure air. Cold storage for floral brands, grocers, dairy companies, wineries and more relies on air sanitation, air regulation and control. Bacteria, fungal spores and other harmful pathogens thrive in this environment. As a result, ethylene gas causes products to rapidly ripen and mature, ultimately shaving their shelf life.

In the food storage and processing business, you know time is of the essence. Ethylene gas spoils produce and airborne bacteria can stealthily ruin your product. With this in mind, our “plug and play” air purification systems remove ethylene gas, mineralizes airborne bacteria, mold, fungi, mycotoxins, viruses, allergens, Volatile Organic Compounds (VOC’s like ethylene), and odors. Without worrying about airborne threats, you can focus on high-quality product.

Keep Your Cool

It may seem like a difficult task to remove something you cannot see or control. However, commercial air sanitation and ethylene gas removal are made effortless and easy with Airocide. Our patented air purifying technology gives you peace of mind in knowing your items are in cold storage without ethylene gas and no requirements to change filters.

Our Airocide products run 24/7. This is the best way to provide purified air to your cold storage without ethylene gas, mold or harmful chemicals, gases or emissions. Your products are fresh, their shelf life is extended and your customer trust is reassured.

See It & Believe It

While you may not be able to see Airocide’s ethylene gas control, you will be able to see your product’s vibrancy, the benefits of air purification and the return from your customers. Our air sanitation solution will help you extend your product life and boost profits just by easily installing the Airocide system.

And, with thousands of Airocide units in operation, we’d be happy to help with your cold storage air purification. We’re offering free facility proposals, so if you’re ready for cold storage without ethylene gas, contact us today!

How to Extend Product Life and Boost Your Profits

Cold storage warehouses, food processors, grocers, wineries, florists, and more know that time is of the essence when it comes to their product freshness. Timing is everything when cultivating, storing and delivering products for sale. With our Airocide air sanitation system, you can be confident in your products’ quality. We’re here to help you discover how to extend product life and boost your profits with one simple solution: clean air.

Start with What You Can’t See

Most of the threats to your products’ shelf life and vibrancy are too small to be seen. For instance, ethylene gas in storage facilities cause increased ripening and withering of fresh crops. It’s odorless and invisible, but it is devastating to your products. Our Developed for NASA Airocide technology is specifically made to remove ethylene gas and extend product life significantly.

Another unseen but equally troubling threat is that of airborne contaminants. Mold, pathogens, bacteria, fungi, mycotoxins, viruses, allergens and other microbes thrive in closed spaces. You have worked hard to cultivate, harvest, and process your product(s), but now your valuable product is at risk to these airborne threats that can rapidly cause catastrophic damage.

Utilizing a patented Photocatalytic Oxidation (PCO) process, contaminated air is continuously processed through Airocide’s bio-conversion reactor bed. All organic material (bacteria, mold, allergens, viruses, VOC’s such as ethylene gas) mineralizes, leaving the exit air 99.99% contaminant free. No ozone or other toxic chemicals or gas are utilized or produced during this process.

By sanitizing and purifying the air with our Airocide system, this leaves you with a peace of mind, cleaner facility, extended shelf life, and customers with the superior freshness and quality they expect.

If your customers rely on your product to be organic, we can help you keep it that way! Airocide is a purifying solution with NO chemicals, NO emissions, and NO ozone.

Finish with High Quality You Can See

When your product suffers a loss, so do your sales. Grocery stores, restaurants, and others rely on their produce providers to deliver the freshest products for their customers. Furthermore, by offering a superior product, your brand will be seen as highly valuable. This will elevate your brand as well as increase your sales in the marketplace.

A radiant product outshines the mediocre. By keeping your facility’s air purified with our Airocide system, you can be confident in your product to outshine the rest with high-quality freshness and give your brand a trusted identity. Customers are sure to remember and prefer your superior product which will boost your profits just by sanitizing your air!

If you’re ready to extend your product life and boost your profits, we’re ready to help. Contact us to see which Airocide product is best for you.